Servo Controlled Universal Testing Machine Manufacturers in Pune Maharashtra
Servo Controlled Universal Testing Machine
We are Manufacturer, Supplier, Exporter of Servo Controlled Universal Testing Machines ( Servo Controlled UTM ) and our setup is situated in Ichalkaranji, Maharashtra, India.
Features
- ⮚ Motorized Control Valve.
- ⮚ Load accuracy as high + 1%.
- ⮚ Straining at variable speeds to suit a wide range of materials.
- ⮚ Printer & PC graphs enable study the behavior of the material.
- ⮚ Motor driven threaded columns for quick effortless adjustment of middle
crosshead
to facilitate rapid fixing of test specimen. - ⮚ Simplicity in reading because of digital readouts.
- ⮚ Wide range of standard and special accessories.
- ⮚ Easy change from plain to threaded and screwed specimens.
- ⮚ Large effective clearance between columns enables testing of standard specimens as well structures.
- ⮚ Simple controls for ease of operation.
- ⮚ Robust straining frame of an extremely rigid construction.
- ⮚ Fully enclosed and protected pressure transducer.
- ⮚ RS 232 serial port for PC control of m/c.
Application
TestCraft Universal Testing Machine is designed for testing materials and other materials under tension, compression bending, transverse and shear loads.
Principal of Operation
Here UTM Right Control Valve is Servo Controlled in close loop mode as per mode selection. Following control modes available
- ⮚ Standard Manual Control
- ⮚ Potentiometric Control
- ⮚ Load Rate Control
- ⮚ Elongation Rate Control
- ⮚ Load Hold Mode
- ⮚ Strain Rate Control
Also Auto Start, Potentiometric start & Initial Valve open start options are available for test to take care of slippage & different specimen types. Load is applied by hydrostatically lubricated ram. Main cylinder pressure is transmitted to the pressure transducer housed in the control panel. The transducer gives the signal to the electronic display unit, corresponding to the load exerted by the main ram. Simultaneously the digital encoder fitted on the straining unit gives the mechanical displacement.
Machine Consists of Straining Unit
This consists of a hydraulic cylinder motor with chain and sprocket drive and a table coupled with the ram of the hydraulic cylinder, mounted on to a robust base. The cylinder and the ram are individually lapped to eliminate friction. The upper cross-head is rigidly fixed to the table by two straight columns. The lower cross-head is connected to two screwed columns which are driven by a motor. Axial loading of the ram is ensured be reveling the cylinder and ram of of any possible side loading by the provision of ball seating’s. An elongation scale with a minimum graduation of 1 mm is provided to measure the deformation of the specimen. Tension test is conducted by gripping the test specimen between the upper and lower cross-heads, Compression, transverse, bending, shear and hardness tests are conducted between the lower cross head and the table. The lower cross-head can be raised or lowered rapidly by operating the screwed columns thus facilitating ease of fixing of the test specimen..
Control Panel
The control Panel consists of a power pack complete with drive motor and an oil tank, control valves a pendulum dynamometer a load indicator system and an autographic recorder.
Software
Windows based basic software for Servo Control is in standard scope of supply
- ⮚ Real Time graph, User friendly software.
- ⮚ Extensive graphics on screen for curve plotting, magnification and zooming.
- ⮚ Software features include Graph comparison, point tracing facility. Different units selection for load & displacement.
- ⮚ Statistical evaluation with water fall dig., Mean deviation, frequency distribution, Skew dig., Histogram. Also calculates max. Value, min.value, Mean Value, Variance, Standard Deviation. (Other statistical parameters on request). Selectable batch & statistical printouts.
- ⮚ Evaluation of wide range of user selectable parameters such as % elongation, % reduction in area, young's modulus, yield stress, proof stress etc.
- ⮚ Optional Software packages for Extensometer, Shear Bend, Torsion, Rubber, Textile testing etc.
Power Pack
The power pack generates the maximum pressure of 200 kgf/cm2 the hydraulic pump provides continuously non-pulsating oil flow. Hence the load application is very smooth.
Hydraulic Controls
Hand operates wheels are used to control the flow to and from the hydraulic cylinder. The regulation of oil flow is infinitely variable incorporated in the hydraulic system is a regulating valve which maintains a practically constant rate of piston movement. Control by this valve allows extensometer readings to be taken.
Load Indicator System
This system consists of a large dial and a pointer. A dummy pointer is provided to register the maximum load reached during the test. Different measuring ranges can be selected by operating the range selection knob. An overload trip switch is incorporated which automatically cuts out the pump motor when the load range in use is exceeded
Accuracy & Calibration
TestCraft AII Universal Testing Machines are closely controlled for sensitivity, accuracy and calibration during every stage of manufacture. Every machine is then calibrated over each of its measuring ranges in accordance with the procedure laid down in BS : 1610 : Part 1 :1992 and IS 1828 : (Part 1) : 1991.
TestCraft Universal Testing Machines comply with Grade "A" of BS: 1610: Part 1:1992 and class 1 of IS 1828: (Part1): 1991 An accuracy of + 1.0% is guaranteed from 20% from 20% of the load range selected to full load. Below 20% of the selected range, the maximum permissible error is 0.2% of the full load reading.